The Intricate Manufacturing Process of the ‘Fuljhadi’

New Delhi, October 22, 2025: The Intricate Manufacturing Process of the ‘Fuljhadi’ an essential item during the Diwali festival, has been given a behind-the-scenes look by a viral video that has intrigued and concerned viewers across the internet. The footage, which has been widely shared on social media, shows the labor-intensive process by which the shining sticks are manufactured, a process that is often carried out under precarious conditions.

Initial Steps of Production

The journey of the sparkler begins with the raw materials. The thin, metallic wire that forms the stick’s core is first prepared. These wires are usually clamped onto a wooden board or fixture so that they can be handled in batches. Next, the chemical composition, which creates the sparking effect, is mixed. This pyrotechnic paste is composed of various ingredients, including a binding agent and metallic powders, which are carefully combined to ensure the desired brilliant burn.

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The Coating and Drying Stages

Once the mixture is ready, the wires are dipped into the chemical paste. This coating must be applied evenly to ensure a consistent sparkle once the fuljhadi is lit. In the video, workers are seen expertly using their hands to manage this delicate coating process.

After the application of the paste, the coated wires are typically left to dry. This crucial stage is often performed under the sun, allowing the mixture to harden and bond securely to the wire. The length of time required for drying is dictated by the weather conditions and the specific chemical composition used.

Concerns Over Worker Safety Highlighted

The attention of many viewers was quickly drawn to the working conditions shown in the viral clip. It was observed that the labourers involved in this high-risk manufacturing were often working without adequate safety gear. Gloves, masks, and other protective equipment, which should be mandated in an industry dealing with sensitive chemical compounds, were not seen being worn by the workers.

Questions were raised about the exploitation and health risks faced by the workforce responsible for creating the festive joy. The high volume of likes and shares received by the video suggests that a deeper appreciation for the hard work and dedication required for the production of these items has been fostered among internet users. Finally, the dried sparklers are packaged into boxes and sent off for distribution before they are ignited by countless celebrants.

A Complex Reaction

A mix of awe and concern was expressed by the internet community. While the intricate skill involved in the traditional, manual process was admired by some, the clear lack of safety precautions caused widespread alarm. The video, though showcasing the making of a small, cheerful firework, ultimately served as a powerful reminder of the unseen labour behind festive celebrations.